Minimal lubrication for gear hobbing
Time:
2019-11-26
The development of modern industry has led to rapid development of transmission technology. Gears are the main components of mechanical transmission, and the transmission accuracy has also attracted much attention from the industry. It is not the first step to ensure the precision of the transmission and ensure the manufacturing precision of the gear. According to the geometric characteristics of gear parts, its machining methods, including milling, hobbing, and pulling, are still used on a large scale. In gear processing, the cutting tool wears quickly due to factors such as high machining accuracy, large cutting volume,
The development of modern industry has led to rapid development of transmission technology. Gears are the main components of mechanical transmission, and the transmission accuracy has also attracted much attention from the industry. It is not the first step to ensure the precision of the transmission and ensure the manufacturing precision of the gear. According to the geometric characteristics of gear parts, its machining methods, including milling, hobbing, and pulling, are still used on a large scale. In gear processing, the cutting tool wears quickly due to factors such as high machining accuracy, large cutting volume, and high heat generation. Therefore, in the traditional hobbing process, a large amount of high-pressure cutting oil is usually poured to ensure lubrication and cooling effects, ensure processing accuracy, and at the same time play a role in cooling the cutting tool and reducing excessive wear on the cutting tool. Because the lubrication method of pouring a large amount of cutting oil has a great impact on the environment, at the same time, the use of cutting oil and the disposal of waste liquid are not a small expense for the enterprise, which will also affect the competitiveness of the enterprise. After summarizing the many characteristics of hobbing machining, Dopsey applied micro-lubrication technology to hobbing machining. Practice has shown that the use of micro-lubrication in hobbing machining shows obvious advantages. On the one hand, it reduces the manufacturing cost of processing machine tools, reduces the consumption of cutting oil and waste liquid treatment costs, and reduces energy consumption such as electricity; on the other hand, it improves the production and operating environment and reduces the possibility of occupational diseases for operators. At present, many large gear processing plants and automobile transmission parts manufacturers in China have cooperated with Dopsey in the application of micro-lubrication for gear processing. According to customers' feedback, micro-lubrication technology has reduced their oil consumption costs. 30% or more.
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ZIBO YUMING AUTOMOBILE SPARE PARTS CO., LTD., founded in 2006, is located in Beijiao Town, Zhoucun District, Zibo City, only 3 kilometers away from Zhoucun Junction of Jinan-Qingdao Highway, 60 kilometers away from Jinan Airport, and adjacent to scenic Baiyun Mountain in the west, creating infinite business opportunities and conditions for manufacturing high-quality auto parts.
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Beijiao Town, Zhoucun District, Zibo City, Shandong
